After deploying the GreaseBoss Head Unit on pellet mill roll bearings, the facility replaced operator judgement with flow-verified, RFID-guided greasing at every point. The Maintenance Manager now has visibility over planned vs actual greasing and a 74% year-on-year cut in grease spend, with no recorded downtime, seized rolls, or quality impact.
- Replace paper routes and operator guesswork with guided greasing that confirms the right grease, the right amount, at the right time.
- Reduce annual grease spend by 74% year-on-year, cutting two-year costs from C$102,247 to ≈C$34,938.
- Protect against pellet mill failures that can cost C$150,000 to C$300,000+ per event in a 24/6 operation.