fixed plant solutions
Take control of your plant’s lubrication and reliability
Empower your maintenance team with visibility over planned vs actual greasing across your entire plant. Lubrication is too important to leave to chance. Systemise your plant’s lubrication, enable workers with basic training to grease perfectly and monitor automatic lubrication systems to ensure they are delivering the correct grease volumes.
Free handbook for mining superintendents
FIXED PLANT SOLUTIONS VIDEO
full plant coverage
Automatic and manual greasing – we’ve got you covered
Fixed plant solutions
Critical Point Monitoring
Verify automatic Lubricators Are Delivering the Correct Volume
Automatic lubrication systems are perfect for greasing critical equipment. However, they have multiple failure points, many of which can fail without being noticed. One failed injector can impact the entire lube system’s performance, without triggering traditional automatic lubrication system alarms.
Critical assets require close monitoring. Our Critical Point Monitoring solution verifies the exact volume of grease delivered to each monitored grease point every pump cycle. Powerful reporting provides insights into lube system health and alerting notifies maintenance team as soon as grease delivery is out of specification. This enables maintenance teams to fix automatic lubrication systems instead of fixing critical equipment failures.
Fixed plant solutions
Manual Lubrication Management
Enable Anyone to Grease the Plant Perfectly
GreaseBoss’ Manual Lubrication System transforms maintenance operations by providing managers with clear visibility over planned versus actual greasing activities, eliminating the need for paperwork in lubrication work orders. This system empowers workers with basic training to perform greasing tasks accurately, reducing business exposure to high staff turnover.
With historical grease recordkeeping for OEM warranty claims and optimised grease routes, our solution ensures preventative maintenance schedules are adhered to, safeguarding your equipment’s operational integrity and enhancing overall efficiency.
Proven in the Toughest Conditions.
Trusted by the Best.
Case Study
Glencore mangoola – SYSTEMISE MANUAL GREASING TO BOOST RELIABILITY
The Mangoola team use external contractors to perform manual lubrication tasks and needed visibility and assurance that the greasing was being completed as per the lubrication schedule. The site was successful in:
Case Study
EXCAVATOR BOOM FOOT & HOIST CYLINDER MONITORING -LIEBHERR 9600
The GreaseBoss monitoring system led to the detection of a bypassing injector on the swing box and an incorrect pump timer setting, resulting in estimated cost savings of $70,000 per year and prevented a potential swing box failure.
Ability to detect bypassing injectors & incorrect pump timer setting
Certainty over grease application volumes to critical points
Cost effective critical point and lube system health monitoring
Visibility and control over grease consumption
Case Study
CUTTING 74% GREASE COSTS AT A NORTH AMERICAN FEED MANUFACTURER
After deploying the GreaseBoss Head Unit on pellet mill roll bearings, the facility replaced operator judgement with flow-verified, RFID-guided greasing at every point. The Maintenance Manager now has visibility over planned vs actual greasing and a 74% year-on-year cut in grease spend, with no recorded downtime, seized rolls, or quality impact. -74% Annual grease spend, […]
Case Study
Eliminating Costly Mining Sizer Bearing Failures with Precision Lubrication
$60m Forecasted annual savings 120,000% Return on investment 0 Grease-related bearing failures since installation 52 Endpoint LF units installed The Challenge a major failure every 2 months A Tier 2 coal mine in Queensland was experiencing a major failure occurring every two months, costing the mine $8 – $13.5m per failure in lost production (roughly […]
