GreaseBoss Critical Point Monitoring detected that 35 of 40 haul trucks were consistently under-greased, verifying grease delivery at every pump cycle. Within six months the system caught seven A-Frame bearing faults before failure, saving the operation ≈$1.7M in labour and repair costs. Key highlights from the case study:
- Close the visibility gap on A-Frame lubrication, balloon-testing every critical bearing on every pump cycle.
- Catch faults before they escalate, with 7 A-Frame bearings saved in 6 months and ≈3 days from alert to rectification.
- Turn a two-truck pilot into a fleet-wide rollout of 75 trucks across two sites in nine months.
- Achieve ≈$2.5M in projected annual savings (≈$12.4M by year five), with zero grease-related failures on any GreaseBoss-equipped truck since deployment.